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Kiggly
02-22-2009, 11:40 PM
I dug the trailer out from under the snow and dragged the race car to the local dynojet for a few pulls on the tired old motor last Friday. This is the same engine that has been in it all last season and it has absolutely terrible blowby. The top ring doesn’t seal until the piston is about ½” down the cylinder, so I’m sure that hurts power. The only change since the 8.55 pass is a different intake cam that has higher lift (14mm) and is a MIVEC cam so I can make timing adjustments on the fly. Duration is very similar.

A couple things to note for all these pulls – this car is an auto and that is an additional 15-18% loss compared to the 5-spd, all pulls above 40psi were at 11.1-11.3:1 AFR’s, timing is just over 10deg.

As the tune was getting sorted out the first stable-boost pull was 34psi and 647whp. The next pull at 41psi the car bounced a little on the rollers and it peaked at 735whp, but a more realistic call would be more like 720whp. The next pull was at 45psi and it delivered 751whp peaking at about 8000rpm just as it got on the converter, then falling to about 650-660whp at 8800rpm. These pulls were with the intake cam at a 97deg centerline, which is the way it ran the 8.55 pass with 43psi boost.

http://kigglyracing.com/media/pics/Approx_720whp_41psi_97deg.PNG
http://kigglyracing.com/media/pics/751whp_45psi_97deg.PNG

Backpressure at 45psi was about 34psi and turbo speed was about 103,000rpm. This is a 74mm BW turbo with a 1.25AR turbine housing. I was really happy to see I was still in the turbo map and there is room to grow. Since backpressure was low, I really didn’t think it was going to care much as I put the intake centerline later. I was very wrong.

Next pull adjusted the intake centerline to 107deg. Boost fell down from 45psi to about 42.5psi. Peak power checked in at 771whp at maybe 8200-8300rpm. It held about 690-700whp at 8800rpm.

Next pull was a 117deg intake centerline, again boost maintained 42.5psi. Peak power was 784whp at about 8400rpm and held to about 720-730whp at 8700rpm. I was VERY happy to see this. Next pull repeated the 784whp number, but something went wrong at about 8300rpm.

http://kigglyracing.com/media/pics/784whp_42_5psi_117deg.PNG

We chased this stupid misfire for the next few pulls, eventually changing back to exactly how it made the 784whp but with fresh plugs at a smaller gap. After it didn’t run clean there, we gave up and pulled it off the rollers. The misfire turned out to just be a hose leading to the BOV popped off. It behaved exactly the same until the BOV would blow open, then at 35psi the car would have about 25psi backpressure instead of less than 15psi backpressure when the BOV was staying shut. This put the tune off enough that it couldn’t keep itself lit, and the friendly wideband shows 11:1 AFR during misfires so I didn’t have anything telling me it was rich.

It is really good to see there is some potential left in the current parts combo. Here is video of a couple pulls. Right-click, save as:

http://kigglyracing.com/media/Kigglyracing_Dyno_Feb_2009.wmv

Kevin

Public Enema
02-22-2009, 11:57 PM
Kevin,
Great results. Thanks for keeping us up to date and if you get it back on the rollers anytime soon, we look forward to hearing those results.

David Buschur
02-23-2009, 12:57 AM
Kevin, are you able to lock the converter? I know our autos always dyno super low because of all the slippage in them. Is yours a lock up?

Graph looks great and that is one very impressive DSM you have!

antilag_200
02-23-2009, 02:12 AM
truely amazing kevin.

p.s thanks for talking to me about the HLA regulator, it was very educational

Kiggly
02-23-2009, 03:25 AM
Thanks guys.

It is a non-lockup converter. There are some fluid control issues in the dsm transmission that can wreak havoc with a lockup converter. The 2g trans I'm running does have a lockup converter in OEM trim, but my PI race converter has it removed.

I was surprised to see 2-3% more converter slip on the dyno than at the track. Tire slip was also more than on-track. Tires were run at 14psi for the dyno pulls, whatever that is worth.

Spark Tech
02-23-2009, 12:53 PM
Very Impressive...Great to see someone pushing the FWD platform and having some Awesome results:D

Mysterio
02-23-2009, 05:35 PM
It sounds like this is not the motor that you will be using for race season? Any changes planed for the motor?

Kiggly
02-23-2009, 06:21 PM
Right, this engine is already torn down. The replacement will reuse most of the parts, but in a different block. I will be testing a different head porting and bigger intake valves in the next engine. The setup in the video was stock size valves (intake and exhaust) and very mild intake port work. The new head will also capitalize on the big intake lift.

Those are all the planned changes for the start of the season. There was tuning left to do and I suspect the combo has another 50whp or more hiding.

Kevin

JakeLehmkuhl
02-23-2009, 06:49 PM
Christ Kevin, that thing is a beast. Seeing you run this year is going to be wild.